Electric trace heating
We are looking forward to your call.
Michael Huckestein
Heat Tracing/Special Heating
Klöpper-Therm's electric trace heating systems offer you maximum flexibility and adaptability to reliably maintain your processes at the desired temperature. Thanks to their versatility, they are suitable for a wide range of applications – whether for frost protection or for heating and maintaining process temperatures. With Klöpper-Therm's innovative solutions, you always have the optimum temperature control for your individual requirements.
Maximum efficiency and cost-effectiveness – your advantages at a glance
Our solutions offer you numerous advantages that increase both the efficiency and cost-effectiveness of your plant. With maximum flexibility, we adapt your trace heating directly to the conditions and circumstances on site. This ensures effective and economical use of the energy you consume.
- High flexibility and adaptation to your on-site conditions
- Effective and economical use of the energy used
- Precise temperature control for optimal process control
- Low maintenance costs
- Coordinated components
- Commissioning and handover of the ready-to-operate system
- Complete documentation for a transparent overview
Complete service for your heating systems – from planning to after-sales
Our comprehensive services offer you everything you need for the planning, implementation, and support of your heating systems. We accompany you from the initial analysis of your specific requirements to the handover of a ready-to-use system. We focus on tailor-made solutions that meet the highest safety standards and are precisely adapted to your area of application. Our expertise in engineering, the supply of heating materials, and switchgear construction ensures reliable implementation. With our after-sales service, we are always at your side to guarantee the long-term efficiency and safety of your systems.
- Determination of customer-specific requirements
- Development of proposed solutions
- Engineering, especially for systems in potentially explosive atmospheres
- Delivery of heating materials, switchgear construction using control devices specially developed for heating control
- Assembly / Construction Management
- Commissioning or handover of the ready-to-operate plant
- Turnkey plants
- Documentation Support from our service staff (after-sales service)
Our heating solutions for every challenge – discover the right solution for you
Heating cables and heating tapes
Our heating cables and heating tapes are specially designed for use in demanding areas such as the chemical, refinery, and power plant industries. They ensure reliable temperature control and are also suitable for potentially explosive environments.
Constant resistance cables
Constant resistance cables are predominantly single-core heating cables/heating wires with the following characteristics:
- defined resistance per meter
- Constant heating output across the entire temperature range
- variable connection voltage up to 690 volts
- Optimal monitoring through series connection of resistors
- Simple heating circuit design for long pipes with only one feed
- reduced cabling requirements
- Can be used in potentially explosive atmospheres, also in ATEX-certified design
Constant resistance cables are mainly divided into two groups.
Single-core plastic heating cables (EKL)
Mineral-insulated heating cables (MI)
Self-limiting heating tapes (SBH)
Our self-limiting heating cables have a heating element between their two connections that allows less current to flow at higher temperatures, thereby reducing the power output in a self-limiting manner. Here, we rely on products from HEAT TRACE, one of the world's leading manufacturers of heating cables. As an official distributor of HEAT TRACE products, we know that you benefit from proven quality and maximum safety.
The main features are as follows:
- Temperature-dependent power output
- Supply voltage: 230 to 277 V
- Easy handling
- Can be cut to almost any length within certain limitations
- Can be used in explosive atmospheres
- Stabilising design according to EN 50019/IEC 62086-1 possible
Self-limiting heating tapes are suited for frost protection and the maintenance of process temperatures up to 150 °C, periodically up to a maximum of 250 °C saturated steam..
Parallel heating tapes (PHB)
In contrast with the self-limiting heating tapes, parallel heating tapes do not have a temperature-dependent heating element and thus have a constant heating capacity output.
For all heating cables, heating lines, and heating tapes, assembly-friendly connection components and various fastening materials are available.
Technical specifications
Klöpper-Therm trace heating systems are designed for demanding applications and offer maximum reliability even under extreme conditions. They are suitable for operating temperatures of up to 800 °C and can be operated with a connection voltage of up to 690 volts. This makes them a flexible and powerful heating solution for a wide range of industrial requirements.
Certified safety and quality
Klöpper-Therm stands for the highest quality and safety standards. Our electric trace heating systems are available in a stabilized design and meet the requirements of IEC 60079.
These international standards define the design and safety requirements for use in potentially explosive atmospheres.
By complying with these standards, our trace heating systems not only offer maximum safety, but also the necessary flexibility for demanding industrial applications – even under extreme environmental conditions.
Our heating systems are characterized by outstanding quality and innovative solutions . We use only high-quality, durable materials. We subject Every product is subject to intensive testing to ensure maximum reliability and operational safety. You also benefit from our continuous research and development. This allows us to continually develop new, efficient solutions.
Put your trust in our proven technology “Made in Germany.” We will develop the optimal trace heating system for you.
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